Rotating Equipment Optimisation with Continuous Reliability Improvement

Course Objectives Rotating Equipment Optimisation with Continuous Reliability Improvement (CRI)

  • Apply the proven methodologies and templates which are introduced
  • Focus on key areas of reliability
  • Understand the nature of failure and how this affects the performance of rotating equipment
  • Make the right maintenance choices for strategic equipment
  • Reduce the impact of plant downtime
  • Unlock the true potential of all of their people

Course Outline of Rotating Equipment Optimisation with Continuous Reliability Improvement (CRI)

Day 1

Understanding the link between Reliability and competitive advantage

  • Definition of Reliability
  • Probability of failure
  • Reliability metrics
  • Strategic Importance of Reliability
  • Assessing current performance
  • Making the right strategic choices

Day 2

Using reliability modeling to establish inherent reliability

  • Basic modeling building blocks
  • Deterministic models
  • Probabilistic models
  • Markov chains
  • Monte Carlo models
  • Case study examples

Day 3

Understanding the nature of failures in order to make the best response

  • Origins of failure
  • Failure types
  • Six common patterns
  • Analysing failure patterns
  • Weibull analysis
  • Maintenance tasks

Day 4

Optimising your failure management to ensure that maintenance is cost-effective

  • Risk assessment & criticality
  • Equipment functions
  • Functional failures
  • Failure modes and effects analysis
  • Failure consequences
  • Maintenance task selection
  • Producing a practical maintenance plan

Day 5

Setting up a continuous reliability improvement process in order to improve performance

  • Assessing the improvement potential versus the costs
  • Obtaining senior management support
  • Establishing the project framework
  • Technical aspects
  • Human considerations
  • Likely results
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